Automation Archives - Hoffer Plastics https://hofferplastics.com/category/automation/ There's a Part of Us in Every Piece Mon, 03 Nov 2025 20:08:46 +0000 en-US hourly 1 SCADA and AMRs: Redefining Production Floor Efficiency https://hofferplastics.com/leadership-values/scada-and-amrs-redefining-production-floor-efficiency/ Mon, 24 Mar 2025 22:00:37 +0000 https://hofferplastics.com/?p=23231 Plastics Business Magazine sat down with Hoffer Plastics Automation Project Manager, Adam VanMeter, following the company’s 2024 MAPP Innovation Award in Automation Manufacturing Solutions: Smart Manufacturing Solutions. VanMeter shared more about the award-winning entry, specifically how the company has successfully integrated cutting-edge technologies, including a supervisory control and data acquisition (SCADA) system and autonomous mobile…

The post SCADA and AMRs: Redefining Production Floor Efficiency appeared first on Hoffer Plastics.

]]>
Hoffer2024-18

Plastics Business Magazine sat down with Hoffer Plastics Automation Project Manager, Adam VanMeter, following the company’s 2024 MAPP Innovation Award in Automation Manufacturing Solutions: Smart Manufacturing Solutions. VanMeter shared more about the award-winning entry, specifically how the company has successfully integrated cutting-edge technologies, including a supervisory control and data acquisition (SCADA) system and autonomous mobile robots (AMRs) to streamline its manufacturing operations. The SCADA system manages and coordinates tasks such as assembling, transporting and filling boxes, while AMRs move empty and filled boxes throughout the facility.

This automation has significantly reduced manual labor and repetitive tasks, allowing employees to focus on more skilled roles, ultimately saving over 55,000 hours of manual labor and protecting employees from lifting between 1.5 and 2.0 million pounds annually. VanMeter shared that these innovations have greatly enhanced workflow efficiency across the production floor.

Read more from Plastics Business Magazine.

The post SCADA and AMRs: Redefining Production Floor Efficiency appeared first on Hoffer Plastics.

]]>
Hoffer2024-18
Hoffer Plastics Hosts Discovery Workshop on Automation for Custom Molders at PTXPO 2025 https://hofferplastics.com/press-release/hoffer-plastics-hosts-discovery-workshop-on-automation-for-custom-molders-at-ptxpo-2025/ Mon, 03 Mar 2025 17:56:52 +0000 http://www.hofferplastics.com/?p=23201 Learn how technologies like cobots and AMRs are driving efficiency and empowering workers. SOUTH ELGIN, Ill. (March 3, 2025) – Hoffer Plastics, a leading provider of custom injection molding solutions, is excited to announce its speaking engagement at PTXPO 2025, North America’s premier molding and moldmaking event at the Donald E. Stephens Convention Center in…

The post Hoffer Plastics Hosts Discovery Workshop on Automation for Custom Molders at PTXPO 2025 appeared first on Hoffer Plastics.

]]>

Learn how technologies like cobots and AMRs are driving efficiency and empowering workers.

SOUTH ELGIN, Ill. (March 3, 2025)Hoffer Plastics, a leading provider of custom injection molding solutions, is excited to announce its speaking engagement at PTXPO 2025, North America’s premier molding and moldmaking event at the Donald E. Stephens Convention Center in Rosemont, Illinois. Attendees can join Hoffer Plastics’ Discovery Workshop on March 18th from 2:00 to 2:30 pm in Room 14 to learn how the company’s investment in automation technology-including autonomous mobile robots (AMRs) and collaborative robots (cobots)-is driving efficiency, improving worker safety and enhancing overall manufacturing performance.

At PTXPO 2025, Hoffer Plastics will present Cobots & AMRs: Boosting Productivity While Empowering Employees, featuring team members Jim Stoffel, vice president of quality excellence, and Adam VanMeter, automation project manager. The session will explore the impact of automation on production processes, workforce optimization and enhancing overall business success through technology. The team will share how Hoffer Plastics ongoing investment in cutting-edge manufacturing technology is paying dividends for both the company and its employees. These advancements are driving greater efficiencies and employee satisfaction, simultaneously providing valuable opportunities for workers to upskill and gain more technical expertise.

“We are excited to share how the integration of AMRs and cobots have significantly increased speed on critical operations such as part inspection, palletizing, material handling and transport, saving over 20,000 hours of manual labor annually,” said Stoffel. “We’ve built our reputation on operational excellence, and our 99.45% on-time delivery rate is a testament to that dedication. We continually invest in processes and technology to ensure we not only maintain these high standards but also challenge ourselves to raise them even further.”

VanMeter added, “By automating repetitive tasks, we are allowing our employees to focus on innovation and quality while reducing work that causes physical wear and tear. Our investment in automation has helped us streamline operations, reduce downtime and maintain the highest levels of precision for our customers. These innovations not only drive efficiency but also create opportunities for our employees to develop higher-level, in-demand skills, reinforcing our commitment to workforce development.”

The Hoffer Plastics Discovery Workshop is a must-attend event for industry professionals looking to gain valuable insights on implementing automation to drive production efficiency, strengthen manufacturing excellence and improve employee wellbeing.

For more information about PTXPO 2025 and to register, visit www.ptxpo.com. For more information about Hoffer Plastics, visit www.hofferplastics.com.About Hoffer Plastics
Robert “Bob” and Helen Hoffer founded Hoffer Plastics in 1953. Over 70 years later, the company continues its commitment to driving success for its customers, employees and the industry. A full-service contract manufacturing partner, Hoffer produces more than three billion plastic parts annually with a consistent 99% on-time delivery record. The company serves customers in markets that include flexible packaging, medical, automotive, consumer, industrial and appliances. Located in South Elgin, Illinois, Hoffer employs more than 350 individuals within its 365,000-square-foot facility located on 24 acres. The company has pioneered numerous product innovations, including the company’s proprietary Lok™ family of products. For more information, visit www.hofferplastics.com.

The post Hoffer Plastics Hosts Discovery Workshop on Automation for Custom Molders at PTXPO 2025 appeared first on Hoffer Plastics.

]]>
Hoffer Plastics PTXPO-PressRelease Thumbnail-v2a
Hoffer Plastics to Showcase Advanced Manufacturing Capabilities at MD&M West Booth #1797 https://hofferplastics.com/press-release/hoffer-plastics-to-showcase-advanced-manufacturing-capabilities-at-mdm-west-booth-1797/ Tue, 28 Jan 2025 12:00:00 +0000 http://www.hofferplastics.com/?p=23164 Learn how automation and sustainability are driving increased speed to market and quality SOUTH ELGIN, Ill. (January 28, 2025) – Hoffer Plastics, a custom plastic injection molder serving a range of medical-focused markets, is excited to announce its participation in MD&M West at the Anaheim Convention Center from February 4-6, 2025. At booth #1797, attendees…

The post Hoffer Plastics to Showcase Advanced Manufacturing Capabilities at MD&M West Booth #1797 appeared first on Hoffer Plastics.

]]>

Learn how automation and sustainability are driving increased speed to market and quality

SOUTH ELGIN, Ill. (January 28, 2025) Hoffer Plastics, a custom plastic injection molder serving a range of medical-focused markets, is excited to announce its participation in MD&M West at the Anaheim Convention Center from February 4-6, 2025. At booth #1797, attendees can experience the company’s commitment to healthcare manufacturing, advanced automation capabilities and sustainability initiatives, all of which contribute to faster time-to-market and improved product quality for customers.

As a MedAccred-certified manufacturer, Hoffer Plastics specializes in the injection molding of non-invasive medical components for various applications including test kits, medical packaging, at-home monitoring devices, drug delivery, diagnostics, wearables, respiratory care, cardiology and more. Also serving the dental and veterinary industries with high-quality, intricately molded parts, the company ships more than three billion parts annually. Hoffer Plastics boasts a proven track record of precision and efficiency from start to finish – including design for manufacturability (DFM), tooling, injection molding, assembly, and more – all with a 99.45% on-time delivery rate.

Hoffer Plastics leverages seven decades of experience in injection molding and deep understanding of the medical device industry to support companies with manufacturing of high volume non-surgical components. Employing its engineering expertise to support customers’ R&D and micro-molding to produce small parts with exceptional detail for prototyping, medical customers have a single-source partner for product development through assembly.

“Our team is eager to connect with industry leaders and demonstrate how our ongoing investment in cutting-edge technologies and sustainable practices empowers our customers to bring critical medical components to market faster and more efficiently,” shared Alex Hoffer, Hoffer Plastics Co-CEO. “We believe in collaborative partnerships that drive innovation. At MD&M West, we invite you to experience our customer-centric approach firsthand.”

 

Technology Advancements: Driving Efficiency and Cost-Savings

Hoffer Plastics leaders will be available to discuss the benefits of its latest automation technology integrations. The company has implemented a fleet of Autonomous Mobile Robots (AMRs) and collaborative robots (cobots) that seamlessly integrate into the production process. This advanced system handles a wide range of tasks, including:

  • Automated part inspection: Ensuring consistent quality and minimizing defects.
  • Automated filling and palletizing: Streamlining packaging and logistics.
  • Automated material handling: Optimizing transportation and storage within the facility.

 

Sustainability Initiatives: A Commitment to Environmental Responsibility

Sustainability is rooted in Hoffer Plastics 71-year history and remains an essential focus for the business. Reducing plastic waste in landfills, recyclability of products at end-of-life and decreasing carbon emissions are all priorities for Hoffer Plastics in 2025 and beyond.

Furthermore, the following are initiatives underway to reduce Hoffer Plastics’ environmental footprint, including:

  • Water reduction strategies: Implementing water-saving technologies throughout the manufacturing process, reducing water consumption by up to 50%.
  • Enhanced recycling practices: Separating plastic waste by type at the machines maximizes the recyclability of production waste, minimizing landfill contributions.
  • Development of a carbon calculator: Assessing and quantifying the carbon emissions associated with production processes, transportation and more will enable data-driven decisions to reduce the company’s carbon footprint.

 

“Investing in sustainability helps us innovate and be more efficient and mindful with the resources we have available, said Vice President of Quality Excellence Jim Stoffel. “At Hoffer Plastics, there is a dedication to building sustainability into every aspect of our business. Through recent initiatives, we were able to reduce CO2 emissions by 3,004 metric tons, significantly reducing our environmental impact. Visit us at MD&M West to discuss how we accomplished it.”

About Hoffer Plastics

Founded in 1953 by Robert “Bob” and Helen Hoffer, Hoffer Plastics is celebrating its 70-year anniversary with an ongoing commitment to driving customer, employee and industry success. A full-service contract manufacturing partner, Hoffer produces more than three billion plastic parts annually with a consistent 99% on-time delivery record. The company serves customers in markets that include flexible packaging, medical, automotive, consumer, industrial and appliances. Located in South Elgin, Illinois, Hoffer employs more than 350 individuals within its 365,000-square-foot facility located on 24 acres. The company has pioneered numerous product innovations, including the company’s proprietary Lok™ family of products. For more information, visit www.hofferplastics.com.

 

The post Hoffer Plastics to Showcase Advanced Manufacturing Capabilities at MD&M West Booth #1797 appeared first on Hoffer Plastics.

]]>
Autonomous Mobile Robots (AMRs) and Cobots Accelerate Success at Hoffer Plastics https://hofferplastics.com/innovation/five-pathways-to-a-thriving-workplace-culture-in-food-manufacturing-2/ Wed, 18 Dec 2024 17:27:32 +0000 http://www.hofferplastics.com/?p=23132 Plastics Technology sat down with members of the Hoffer Plastics team to learn more about the company’s ongoing investment in automation and the benefits to customers. Automation project manager Adam VanMeter explored our integration of autonomous mobile robots (AMRs) and cobots, which together support part inspection, filling, palletizing and transporting boxes. Since installation, automation has…

The post Autonomous Mobile Robots (AMRs) and Cobots Accelerate Success at Hoffer Plastics appeared first on Hoffer Plastics.

]]>
Automated robot in warehouse

Plastics Technology sat down with members of the Hoffer Plastics team to learn more about the company’s ongoing investment in automation and the benefits to customers. Automation project manager Adam VanMeter explored our integration of autonomous mobile robots (AMRs) and cobots, which together support part inspection, filling, palletizing and transporting boxes.

Since installation, automation has saved more than 55,000 hours of manual labor for the team. The AMRs also protect employees from lifting between 1.5 and 2.0 million pounds annually.

Read this article to see how our ongoing reinvestments in the business create new opportunities for our team while ensuring consistent quality for our customers.

The post Autonomous Mobile Robots (AMRs) and Cobots Accelerate Success at Hoffer Plastics appeared first on Hoffer Plastics.

]]>
AMR Cobot Featured Image Automated robot in warehouse